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XINYUE spline cold forming machine CZL-16MY 24MY 36MY

Product description:

XINYUE CZL-MY series Vertical Hydraulic Spline Rolling Machine which as the popularization of roll forming technology increases in China, it covers more and more industries and products. In order to meet the requirements of die sizes, product lengths, dimensions and accuracy, we have made a series of optimization and improvement in machine tool structure, hydraulic power, operation ergonomics, appearance and so on.


Product Detail

Product Tags

Specification

Technical Parameter

Unit

CZL-16MY

CZL-24MY

CZL-36MY

Loaded Tool Length

Inch

16

24

36

Max. Module

m

1.0

1.25

1.75

Max. Teeth Diameter

mm

22

40

50

Workpiece Length

mm

800

800

800

Cylindricity

mm

0.01

0.015

0.015

Roughness

μm

0.4-1.6

0.4-1.6

0.4-1.6

Max. Roll Forming Length

mm

80

100

120

Roll Forming Capacity Factor

mm

35

50

70

Please Note: The maximum processing length of workpiece can be customized / please consult us for processing capacity details

Characteristic

1. Vertical Structure
The main sliding table travels in vertical symmetry movement, which is conducive to chip removal, significantly reducing guide rail wearing; and, the compact vertical structure greatly reduces ground area occupation.
2. Overall Frame Structure
Hexahedral frame support connection greatly enhances the overall rigidity of the machine body, which increases the stability of the machine.
3. Perfect Synchronization Mechanism
Racks and pinions imported from Swiss ensure the accurate synchronization of the left and right sliding table movement.
4. Optimized Hydraulic Power
Improved cylinder propulsion can reliably eliminate the influence of the rack and pinion clearance on machining precision.
5. Upgraded Hydraulic System
Upgraded hydraulic system has a clearer oil piping layout, more properly designed back pressure and buffering so that the main slider travels very smoothly and at the same time the noise is greatly reduced.
6. User-Friendly Operation Interface
The system can display fault information, processing count, timing, storage program, detection of the total length of the workpiece, anti- faulty or empty clamping, self-learning and so on.

Parts Machined By Roll Forming Machine

Suitable for straight teeth and helical gear teeth on various shaft parts such as gearbox gear shaft, cage constant velocity universal joint, spline shaft, motor shaft, textile roller, spring torsion bar, steering gear, crankshaft, etc.

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XINYUE TECHNOLOGY

XINYUE Precision roll forming machine is the most ideal cold forming machinery for production of precision splines at home and abroad. It has: reasonableness of forming principles; achievability and retentionability of high precision forming; forming feasibility at low pressure angle; practicality for repeated die use; quick die replacement without the need for tooth aligning and tooth calibrating;highly efficient and safe automatic feeding mechanism; long and reliable equipment life; combined modular structure easy for maintenance; wide applications, unparalleled operation and process advantages over traditional wheel spline roll milling machines and other cold forming spline processes; advanced precision spline cold roll forming process widely adopted at home and abroad, over 30 times efficiency (about 10-20 s per workpiece) than that of traditional cutting process, 40% higher in load bearing than cutting processed workpieces, less than Ra 4.0 in roughness, 9%-15% material saving; cold forming for splines, threads, ruled surfaces, twilled surfaces, grooves, straight teeth , helical teeth, cold roll forming, etc.

Roll forming machine roll forming process

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Multi-stage roll forming process

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Processing principles

The principles of cold-roll forming are that the roll forming cutter dies installed on the sliding table operate in opposite linear motion. The workpiece splines are formed by the increasing teeth amount of the roll forming cutters, and the final shaping precision and stability of the splines are obtained by the rigid distance between the two roll forming cutters. The opposite linear movements of the roll forming cutters are driven by hydraulic machine and the high synchronization of the two roll forming cutters is guaranteed by the racks and pinions. The synchronization of two roll forming cutters is guaranteed by the ball screws on the CNC machine. (Its synchronization accuracy is higher).